HotTea Mama faced several packaging challenges for their new hot chocolate range. Their existing packaging format in boxes was not ideal, as it required a format that preserved freshness and provided better handling. They had multiple SKUs with varying volume needs, necessitating a flexible packaging approach that allowed for efficient production without excessive costs. The brand also wanted a sustainable and recyclable solution that aligned with its commitment to environmental responsibility. Achieving a specific gradient effect in the packaging design was crucial to maintaining brand aesthetics and creating a strong visual impact on shelves.
We collaborated closely with HotTea Mama to identify the best packaging solution for their new product. Through a consultative approach, we recommended the use of Stand-Up Pouches (SUP), which provided several benefits. Digital print technology allowed for cost-effective production across multiple SKUs, meeting their diverse volume requirements and allowing for small-batch production where needed. We sourced a recyclable packaging option that aligned with their brand’s environmental values, ensuring minimal impact on the planet. Our expertise in digital printing ensured the gradient effect was precisely executed, maintaining the brand’s signature look while enhancing shelf appeal. The SUP format provided superior product protection, ease of storage, and resealability for customer convenience, which is essential for products like hot chocolate.
The development process included several stages to ensure the perfect fit for HotTea Mama’s needs. First, we explored different sustainable materials and ensured that the chosen recyclable structure met both brand values and product protection requirements. Various pouch sizes were tested to determine the most efficient and user-friendly format for each SKU, ensuring a balance between design, volume, and cost. Our digital printing expertise was leveraged to fine-tune the gradient effect, ensuring consistency across all SKUs. Before full-scale production, trial runs were conducted to ensure print quality, material performance, and resealability met expectations.
“It was a pleasure working with Lizzie, and we’re extremely pleased with the quality of the packaging delivered. We have seen much better sales than forecasted, and the quality of the packaging definitely plays a part in this.” – Bethan Thomas