Introducing Our New Packaging Innovation: Totani Large Flat Bottom & Quad Seal Bags
We’re excited to announce a major step forward in our packaging capabilities with the launch of our new Totani large flat bottom and quad seal bags — also known as the “Box Pouch”. This investment is part of a wider group CAPEX project, reinforcing our commitment to delivering innovative, high-performance packaging solutions for our customers.
Following the installation and commissioning of our new Totani machine in June, we produced our first sample bags in July and successfully completed packing trials in August. We are now proud to confirm that these new large-format Box Pouches are commercially available to all our customers.
Bigger. Smarter. Better.
Our new Box Pouches push the boundaries of flexible packaging, delivering size, stability, and versatility. Capable of producing bags up to a maximum width of 444mm and length of 786mm, these pouches come with a variety of closure options to suit your product and consumer needs:
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Single Lip Zipper – easy resealability for everyday use
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Aplix® Zipper – secure, strong, and user-friendly
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Slider Zipper – premium convenience and smooth opening
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Pocket Zipper – discreet, integrated closure for enhanced shelf appeal
Perfect for a Wide Range of Markets
These large-format bags are ideal for a variety of pet care, food, and industrial applications, including:
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Pet food
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Cat litter
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Horse feed
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Pet supplements
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Human food products
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Aggregates and bulk goods
From existing smaller pack sizes to larger formats ranging from 10kg up to 30kg, our new solution enables brands to offer a complete, unified packaging range — all in the same premium Flat Bottom and Quad Seal format with zippers.
Why Customers Will Love the Box Pouch
Our large Flat Bottom and Quad Seal bags deliver practical benefits that enhance both logistics and retail performance:
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Consistent Brand Identity – unify small and large pack sizes in the same premium style
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Superior Shelf Presence – strong, brick-like structure maximises visibility and impact
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Optimised Palletisation – packs stack like “bricks” for better stability and safer transportation
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Enhanced Consumer Experience – multiple closure options improve convenience and usability
Delivering Innovation, Expanding Possibilities
With this latest investment in cutting-edge packaging technology, we’re opening up new opportunities for our customers to differentiate their brands and optimise their supply chains. Whether you’re packaging premium pet food, heavy-duty aggregates, or bulk food products, our Box Pouch gives you the flexibility, performance, and shelf appeal you need to stand out.
The future of large-format flexible packaging has arrived — and we’re ready to help you make the most of it.
Get in Touch
Want to explore how our new Totani Box Pouches can transform your packaging strategy?
Contact our team today to discuss your requirements and request sample bags.
Contact us on +44 (0) 161 440 7302. Alternatively, follow this link to complete our contact form.
